EMP Tech Co.,Ltd
EMP Tech Co.,Ltd
EMP Tech Co.,Ltd
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Electric Vehicle Controller Housing(PDU housing)

Electric Vehicle Controller Housing(PDU housing)

Electric Vehicle Controller Housing or PDU (Power Distribution Unit) housing is a crucial component of Electric Vehicles that helps regulate the distribution of electrical power from high-voltage batteries to various electrical components of the vehicle. The housing is made of die-cast aluminum and is highly durable and resistant to corrosion and other environmental factors. With advancements in technology, the housing has become more compact and efficient, allowing for greater flexibility in design. Customization of the housing through rapid prototyping and flexible machining is becoming increasingly important to meet specific customer requirements. Overall, the PDU housing plays a vital role in ensuring the safety and reliability of EVs.


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Product Information
Flow Chart
Project Difficulty
Advantages
PPAP process
Why Choose us
Customer Testimonial

Product Information

Material

Aluminum Alloy ENAC 43400 / AlSi10MgFe / ADC12

Processing/Services

Design and Tooling - Aluminum Die Casting - Deburring - CNC Machining

-Full Inspection- Cleaning - Leakage Test - Final Inspection and

Packing-Delivery

Certification

IATF16949, ISO9001, ISO14001, ROHS certification of all aluminum

die casting parts

Die Casting Machine

1000T-3000T

Inspection Equipment

Leakage Test, X-ray, Ultrasonic cleaning, Mechanical Properties,

Full Dimension

Inspection so on.

Annual Capacity

100,000 pcs

Application

BUS PDU, PRIVATE CAR PDU, TRUCK PDU, HIGH VOLTAGE AND

CURRENTJUNCTION UNIT (IPU),BATTERY CHARGE-DISCHARGE

PROCTECTION

UNIT(BDU)

PPAP Standard

PPAP Level 3


1600T_die_casting_machine.jpg2000T_die_casting_machine.jpg
1600T die casting machine2000T die casting machine
3050T_die_casting_machine.jpg3000T_die_casting_machine.jpg
3050T die casting machine3000T die casting machine



Flow Chart

Raw material - Die casting - Deburring - Shot Blasting - CNC Machining -Leakage Test - Cleaning - Full inspection - Packing - Delivery


aluminum-HPDC-process.jpg


Project Difficulty

1. Leakage Test Video

Leakage test pressure: 1.5bar

Test Time: 15s

2. Cleanliness process video
Cleaning standard per VDA 19.1


Advantages

  • Full-experienced R&D Team. Quick feedback and accurate assessment is available with a group of professional engineers who owned over 8 years' experience within EV products.

  • Prompt Molding and Sampling time less than 60 days, to catch up with your product development and make your clients happy.

  • Reliable product quality, more than 100 sets of advanced automatic production facilities invested, providing customers products with high quality and competitive price.

  • One-stop service on your projects, such as tool design and manufacture, Die Casting, CNC Machining, Leakage test.

  • We are committed to excellent service, a well-trained after-sale team support customers and provide professional advice and help.


PPAP process

1. PPAP process

The Production Part Approval Process (PPAP) verifies that the supplier understands all customer engineering design specifications and requirements and that the process is capable of consistently producing products meeting those requirements during an actual production run at the quoted production rate, especially in the automotive industry. EMP complies with PPAP level 3 of the parts to ensure quality and production.


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Why Choose us

Factory tour of cooperated automotive projects, such as Daimler, Continental, Mitsuba, etc.


why_choose_us.jpg  

customers-1.jpg


Customer Testimonial


Related Products
NEED HELP FOR YOUR NEXT PROJECT??
Please fill in the form below and our professionals will contact you within 12 hours! For a more prompt reply, you may reach us by phone call or WhatsApp: +86-180-3316-3576.
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